Internship: Development of a Wingsail for Commercial Shipping

Introduction

The project focuses on the conception, preliminary analysis, and detailed design of a wingsail system intended for auxiliary propulsion of commercial cargo vessels. The work will encompass a telescopic or rigid‑wing concept, definition of indicative laminate lay‑up schedules, structural sizing, and performance estimation. Where feasible, a more detailed design and sizing methodology will be pursued.

What You’ll Work On

Conceptual Design

  • Generate two alternative wing‑planform concepts (fully rigid cantilever wing, telescopic wing with internal struts).
  • Perform a quick‑hand aerodynamic estimation or study literature to determine a suitable size. Conduct a trade‑off study of structural material families (carbon‑fiber/epoxy, glass‑fiber/epoxy, hybrid composites) and select a baseline material based on density, stiffness, and corrosion resistance.

Indicative Laminate Plans

  • Define representative laminate stacking sequences for the primary load‑bearing skins of the wing (e.g., [0/±45/90]s, [90/0/±45]s) and for secondary members (spars, ribs, struts).
  • Calculate lay‑up thicknesses required to meet bending, torsion, and buckling criteria using classical laminate theory; present results.
  • Estimate overall mass of the wing.

Pre‑liminary Structural Analysis

  • Build simplified 3‑D FE models of the selected concept to verify that the chosen laminate schedules satisfy ultimate and serviceability limit states under design wind loads (e.g., 0.8 × dynamic pressure at 20 kn).
  • Perform a modal analysis to identify natural frequencies and ensure they do not coincide with expected operational excitation ranges.

Detailed Design (if time permits)

  • Refine the geometry of telescopic hinges or locking mechanisms, including tolerance analysis for deployment and stowage cycles.
  • Develop detailed connection details between the wingsail and the vessel’s deck‑mounting system, incorporating fatigue‑life considerations for repeated cycles.
  • Produce a finite‑element model of the full wing‑structure‑mounting assembly, applying realistic boundary conditions (fixed deck, elastic deck‑flexibility) and run a static load case representing maximum wind pressure combined with ship motion loads.

Reporting

  • Compile all design calculations, laminate tables, FE model setups, and performance predictions into a structured technical report. Present the conceptual trade‑off, selected baseline concept, and detailed design outputs to the engineering team for further development

Company

Founded over 30 years ago, Solico Engineering is Benelux’s largest composite engineering company, and proudly supports market leading composites manufacturers across a broad spectrum of Maritime, Defence, Civil & Architecture and Industrial markets. Always independent, and focused on smart, fit for purpose design, we commit to add value to every project we engineer.

** A VOG is required

Questions?

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